Lightweight Tpes Boost Automotive Fuel Efficiency in Active Grilles
December 27, 2025
Fuel efficiency remains a top priority for consumers, and automakers are increasingly turning to active grille shutter (AGS) systems as a key solution. This innovative technology has proven effective in reducing fuel consumption by optimizing airflow management.
How AGS Works
The system operates by automatically adjusting the vehicle's front grille openings to control air intake. During high-speed driving, the shutters close to reduce aerodynamic drag, which can significantly improve fuel economy. When engine cooling becomes necessary, the system quickly opens to maintain optimal operating temperatures.
Material Advancements Enable Reliability
Advanced thermoplastic elastomer materials have become crucial for AGS performance. These specialized compounds combine lightweight properties with exceptional durability and weather resistance, ensuring reliable operation across diverse driving conditions. The material's flexibility allows for precise shutter movement while withstanding constant thermal cycles and environmental exposure.
By maintaining consistent performance in extreme temperatures and varying humidity levels, these materials help automakers meet increasingly stringent emissions standards while delivering tangible fuel savings to consumers. The technology represents a quiet revolution in automotive efficiency, working behind the scenes to optimize every drop of fuel.

